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Towards constructing a generalized structural 3D breathing human lung model based on experimental volumes, pressures, and strains

  • Arif Badrou,

    Roles Conceptualization, Data curation, Formal analysis, Investigation, Methodology, Software, Validation, Visualization, Writing – original draft, Writing – review & editing

    Affiliation Department of Mechanical Engineering, University of California Riverside, Riverside, California, United States of America

  • Crystal A. Mariano,

    Roles Investigation, Methodology, Writing – review & editing

    Affiliation Department of Mechanical Engineering, University of California Riverside, Riverside, California, United States of America

  • Gustavo O. Ramirez,

    Roles Investigation, Methodology

    Affiliation Department of Mechanical Engineering, University of California Riverside, Riverside, California, United States of America

  • Matthew Shankel,

    Roles Writing – original draft, Writing – review & editing

    Affiliation Department of Mechanical Engineering, University of California Riverside, Riverside, California, United States of America

  • Nuno Rebelo,

    Roles Methodology, Writing – review & editing

    Affiliation Nuno Rebelo Associates, LLC, Fremont, California, United States of America

  • Mona Eskandari

    Roles Conceptualization, Formal analysis, Funding acquisition, Investigation, Methodology, Project administration, Resources, Supervision, Validation, Visualization, Writing – original draft, Writing – review & editing

    mona.eskandari@ucr.edu

    Affiliations Department of Mechanical Engineering, University of California Riverside, Riverside, California, United States of America, BREATHE Center, School of Medicine, University of California Riverside, Riverside, California, United States of America, Department of Bioengineering, University of California Riverside, Riverside, California, United States of America

Abstract

Respiratory diseases represent a significant healthcare burden, as evidenced by the devastating impact of COVID-19. Biophysical models offer the possibility to anticipate system behavior and provide insights into physiological functions, advancements which are comparatively and notably nascent when it comes to pulmonary mechanics research. In this context, an Inverse Finite Element Analysis (IFEA) pipeline is developed to construct the first continuously ventilated three-dimensional structurally representative pulmonary model informed by both organ- and tissue-level breathing experiments from a cadaveric human lung. Here we construct a generalizable computational framework directly validated by pressure, volume, and strain measurements using a novel inflating apparatus interfaced with adapted, lung-specific, digital image correlation techniques. The parenchyma, pleura, and airways are represented with a poroelastic formulation to simulate pressure flows within the lung lobes, calibrating the model’s material properties with the global pressure-volume response and local tissue deformations strains. The optimization yielded the following shear moduli: parenchyma (2.8 kPa), airways (0.2 kPa), and pleura (1.7 Pa). The proposed complex multi-material model with multi-experimental inputs was successfully developed using human lung data, and reproduced the shape of the inflating pressure-volume curve and strain distribution values associated with pulmonary deformation. This advancement marks a significant step towards creating a generalizable human lung model for broad applications across animal models, such as porcine, mouse, and rat lungs to reproduce pathological states and improve performance investigations regarding medical therapeutics and intervention.

Author summary

The lungs are susceptible to harmful diseases that can impact respiratory function, resulting in approximately 4 million deaths annually. Addressing these challenges is imperative and can benefit from predictive models to enhance our understanding of lung physiology and optimize interventions and therapies. However, the complexity of the lung structure and limited experimental investigations hinder the development of accurate models. To address this gap, we designed an experimental-computational pipeline, representing the continuous inflation associated with the breathing cycle along with global and local pressures, volumes, and strains experimental measures collected using a unique apparatus merged with digital image correlation. The computational model is calibrated using a cadaveric human lung donated from a transplant site. Key features of lung inflation are captured at both the organ and tissue level, bringing us a major step closer to clinically applicable models to understand various forms of pathology.

Introduction

Despite recent advancements in pulmonary medicine, respiratory diseases continue to pose a significant healthcare challenge [1,2]. The number of sufferers from chronic respiratory diseases is estimated to have increased by 39% between 1990 and 2017 [3]. The consequences are profound, with over 4 million deaths annually worldwide [4], and an estimated cost of more than $170 billion in 2016 for the United States alone [5]. The emergence of new respiratory diseases such as COVID-19, combined with an increase in cases of COPD and allergy-induced respiratory diseases due to the impact of a changing climate, further exacerbates the situation [6]. Still, research on lung biomechanics remains in its early stages and our understanding is comparatively decades behind other medical fields such as cardiovascular, neurology, or oncology [79]. This nascent landscape coupled with growing pulmonary healthcare needs emphasizes the urgency of further investigations to understand the mechanics of breathing in order to improve the diagnosis and treatment of lung diseases.

Numerical simulations and predictive human lung models play a crucial role in respiratory medicine by empowering researchers to evaluate physiological theories and predict treatment efficacy, leading to more effective therapies without resorting to costly and time-intensive studies [10,11]. These models can help researchers understand lung mechanics by illustrating how the lung deforms and strains under varying amounts of air pressure and volume, which is essential for assessing lung function and health [12]. Such simulations and measures of tissue stretch may also provide valuable assistance in guiding the use of mechanical ventilation, helping to avoid ventilator-induced injuries [13]. Predictive models may also support the monitoring of disease progression and assessing structural changes longitudinally [1416]. Augmenting such proof of concept studies with more complex fluid-solid interactions can eventually further enhance our ability to model drug delivery methods or complex surgical operations, such as lung resections or other invasive techniques [17,18], which typically alter the mechanics of breathing. Computational models are posed to contribute significantly to informing our understanding of disease progression and the effectiveness of medical interventions.

However, to date, the development of lung models has mostly centered on airflow within the bronchi to investigate particle deposition [1821], gas exchange [22], and virus spread, as demonstrated in recent models of the transmission of SARS-CoV-2 infection [23,24]; these investigations predominantly utilize idealized geometry and presume airflow within a rigid network of airways.

More recent studies have aimed to construct solid mechanics (structural) models of the lungs. In Werner et al. [25] and Hasani et al. [26], a model of lung deformation was developed, but the material properties were assumed to be linear elastic and isotropic, (considered simplistic since the lungs exhibit highly non-linear, anisotropic, viscoelastic, and heterogeneous characteristics [2730]). Li et al. utilized a varying Young’s modulus across the lung to account for inhomogeneity [31]. Al-Mayah et al. employed sophisticated material laws such as hyperelasticity in their study to develop a human lung model where contact was represented between the lungs and the chest wall [32]. These separate studies are similar in that they rely on evaluation methods based on landmark points, due to the absence of a universal standard validation approach. Furthermore, validation is typically conducted at specific, discrete stages (e.g. end-point inhalation) due to the lack of continuous experimental data.

In a comprehensive overview of pulmonary computational models [33], Neelakantan et al. notes recent emphasis on models integrating airflow and lung tissue response to comprehensively capture the intricate features of the respiratory system. Collectively, these endeavors highlight the ongoing efforts to enhance the realism and accuracy of pulmonary models that encapsulate both airflow and structure in understanding the complexities of the respiratory system. Studies have explored the use of Fluid-Structure Interaction (FSI) techniques, but these approaches are often deemed prohibitively expensive [34,35] and undermine future translational goals for eventual clinical use to enhance diagnosis and intervention. A few studies underscore the significance of adopting a poroelastic formulation [3638] and acknowledge its potential to represent the air-tissue interaction between alveolar pressure and tissue deformation inherent to the porous state of the lung [39], but they face experimental validation limitations.

Recently, Maghsoudi-Ganjeh et al. [40] developed an Inverse Finite Element Analysis (IFEA) framework for the construction of a material model of a porcine lung specimen, which was validated with continuous experimental data offered by novel Digital Image Correlation (DIC). However, while this study considered the anisotropy and heterogeneous features absent in prior works, it was limited to a reduced-order surface representation of a pig lung, did not encompass the coupled organ volume and pressure global response, and excluded the role of airway, parenchyma, and pleura lung constituents.

This current study notably leverages the advancements offered by the aforementioned IFEA pipeline and the benefits afforded by the poroelastic formulation to develop the first continuously ventilated 3D structurally-representative pulmonary breathing model informed by both organ- and tissue-level experiments from a cadaveric human lung. This study is uniquely informed by experimental pressures, volumes, and strains obtained through a custom-designed electromechanical pressure-volume (PV) ventilation system in conjunction with previously established and validated DIC methods [3739]. It utilizes continuous experimental data for validation, aided by additional features ensuring its accuracy and dynamic behavior in relation to real data. Incorporations of recent advanced methods to represent the lungs (e.g. poroelastic representation) coupled with the novel specific methods and data collections introduced here (e.g. airway structure utilization, global to local experimental measures for calibration, etc.) drives us to define the scope of this work as a proof of concept pipeline validated by a human lung case study. This approach then lays the foundation to next expand the performance evaluation of this framework to multitudes of human lungs for statistical considerations and assessments of pathological states and to extending to animal lung mechanics.

This study is structured as follows: first, we present a concise description of the PV ventilation system and unveil key characteristics related to human lung inflation, both globally through pressures and volumes, and locally with tissue deformation. These features are used to build the finite element (FE) human lung inflation model and to calibrate it using a IFEA pipeline. This framework is then illustrated using a cadaveric human lung, where we demonstrate robust alignment between model results and continuous experimental pressure, volume, and strain measurements for the first time. Finally, we provide a discussion highlighting the advantages and restrictions to the model and propose future directions.

Material and methods

The primary objective of this study was to provide a proof of concept for a FE model and the calibration methods, where the material behavior is optimized to accurately produce a generic human lung mechanics model as defined globally by the typical S-shaped PV curve with two inflection points [41,42], and as defined locally by the non-uniformly distributed strains across the lobes [13,43], and complex deformation patterns [40,42]. As such, here we describe the experimental tests which were used to inform and validate the model, along with the generic human commercial geometry which was used to investigate the generalizability of this approach. We further specify the material properties of each lung constituent (parenchyma, airways, and pleura) as either offered by experiments from our lab or as optimized values throughout the IFEA procedure.

Ethics statement

Anonymized human cadaveric lungs from Donor Network West (San Ramon, California) and were approved for IRB exemption given the study included de-identified postmortem human lung samples (University of California Riverside Office of Research Integrity and/or Institutional Board Review HS #20–180).

Experimental investigations: Custom-designed PV ventilation system & DIC interface

Experimental data used to inform this study’s model utilized a customized ventilation system with the capability of recording continuous PV curves throughout inflation (Fig 1); the unique and extensively validated PV system has been previously described [41,44,45]. Briefly, the setup included two pistons, controlling volume and measuring pressure, to induce artificial ventilation (positive pressure applied to trachea, i.e., mechanical ventilation), and while also simultaneously measuring the actual volume change to the lung in real-time without post-calculations (Fig 1A). The human lungs were positioned atop a platform in a transparent tank, displaying the anatomical three lobes on the right side and two lobes on the left (Fig 1B). A 1X phosphate-buffered saline (PBS) solution was added to the platform to minimize friction between the lungs and the tank during inflation motion [13,43,46]. The trachea was connected to the piston system via a rigid plastic tube. The surface of each lung was speckled to associate the global response of the PV curve to the local behavior provided by the DIC technique using high-resolution, high-speed camera system to track displacements and strains, as extensively previously established [13,42,44,47,48]. As the constituents of the lungs are interconnected [49,50], alveolar expansion during breathing directly affects the pleura’s strain, supporting the use of experimental surface strain data to gain insights into the lung’s constituents in the IFEA.

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Fig 1. PV ventilation system coupled to DIC.

(A) A unique global PV to local DIC interfaced system illustrates piston-actuated ventilation and overhead cameras capturing bulk pressures and volumes as associated with regional tissue strains. (B) Visualization of the speckling used to track the displacements and strains for DIC. (C) Various PV inflation trajectories continuously measured are exemplified for three donor lungs. (D) Inflation stages at 30%, 60%, and 100% of maximum pressure display non-trivial strain patterns.

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PV curves generally exhibit two inflection points with a linear portion in between, maintaining a consistent shape (Fig 1C). Throughout inflation, concentrated strains were observed indicating uneven pressure distribution across the lungs, particularly in the initial stages (Fig 1D). This suggested regional expansion patterns, particularly that each lung lobe may exhibit a varying response. As inflation progressed, complex strain contours and lobar sliding were observed.

FE model construction

Geometry and mesh of the parenchyma, airways, and pleura constituents.

A commercially available lung geometry (Zygote Media Group, Inc., USA) was employed to build the generic FE model in Abaqus (Dassault Systemes Simulia Corp., France). This geometry encompassed intricate details, including a volumetrically detailed parenchyma morphology with distinct lobes and fissures and the airway network (Fig 2A)

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Fig 2. FEA geometry and mesh preparation.

(A) The commercial geometry was meshed and oriented to reproduce the positioning of the specimen during inflation within the apparatus. The mesh was generated using HyperMesh with refinement based on curvature [51]. On the left, a perspective cut shows the utilization of smaller elements on the edges, while larger elements fill the bulk of the lungs. The refinement aided in modeling the contact between the lobes. (B) Airways from the commercial geometry up to the 10th generation were used to extract centerlines and define the geometry.

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The main features of the lungs, including the airways, parenchyma, and pleura were represented in the FE model. For the 3D airways, the centerlines were extracted for the 10 generations available in the geometry, and the thicknesses and diameters were measured. Once these values were confirmed to be comparable to established values in the literature [52], 1266 beam elements were utilized where the assigned pipe section average geometries varied as listed (Fig 2B).

The pleura layer, which encompasses the soft spongy innards of the lungs was meshed using HyperMesh (Altair Engineering Inc., USA) with 50,719 linear triangular membrane elements (Fig 2A). Indeed, we assumed that the pleura does not exhibit any bending stiffness or out-of-plane stress, in line with the literature on thin and soft biological tissues [53,54]. The option to refine the mesh based on surface deviation was applied [51]. The parenchyma was meshed with 331,996 linear tetrahedral elements. The chosen number of elements was considered sufficient based on analyses of mesh convergence, to accurately model contact, and to represent necessary details of model geometric features for experimental validation, all while balancing the simulation cost.

Material law for parenchyma, airways, and pleura components

The parenchyma was modeled with a poro-hyperlastic material law [55,56], where the strain density energy function Uhyper is as follows: (1) where μ is the initial shear modulus, α a coefficient, F the deformation gradient with a coupling between the volumetric and the deviatoric contributions [55], λi are the principal stretches such that det(F) = λ1λ2λ3, and β is linked to the Poisson’s ratio ν such that .

The hyperfoam law was coupled with permeability k in a poroelastic formulation to represent air diffusion in the lungs, relating air flow to gradients in pressure using a Forchheimer’s law [55]. Supporting Information (S2 Appendix) is available to provide additional context and explanation of the poroelastic formulation. As each lobe may respond differently to air flow [57,58], as observed in our experimental investigations, constant permeabilities were individually assigned to each of the five lobes (upper left, lower left, upper right, middle right and lower right; Fig 2A), resulting in five distinct parameters. A Neo-Hookean material law was used to model the airways defined by the strain energy potential UNH such that: (2) where C10 and D are material parameters and is the first deviatoric strain invariant.

Unlike the parenchyma and airways, the material properties for the human pleura are unknown, hindering our evaluation of whether the FE model calibration would yield practical results. As such, we used experimentally tested specimens [59] to inform the simulations using 5 healthy (viable for transplant) and 4 non-healthy (e.g. smoker) lungs (age 17–63, 4 males and 5 females; IRB approved exemption, HS #20–180, Donor Network West, San Ramon, California). These samples were subject to equi-biaxial tensile testing (Cellscale Biomaterial Testing, Waterloo, Canada), as we have previously established [6062], where 12 square samples of 1 cm x 1 cm area were extracted within 72 hours after the donor’s death, totaling 108 samples. We measured and assigned a thickness of 0.06 mm to the membrane elements representing the pleura, as corroborated by various studies [63,64]. An averaged curve was fitted to the stress-strain curves from all experiments to represent the wide variation in material properties, and this curve was further adjusted with a reduced polynomial hyperelastic law using Abaqus’ evaluation tool [55] and assuming incompressibility [53,65]. The strain energy potential of a reduced polynomial URP is presented in Eq 3 and the material properties corresponding to the shown biaxial response are shown in Fig 3. We checked that the obtained material is convex with respect to the Green-Lagrange strain tensor (S1 Appendix).

(3)
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Fig 3. Experimental nominal stress-strain curves from the biaxial measurements on pleura samples used to inform the FE model.

A polynomial curve was fit to all the data resulting in an averaged response (red) which generated material parameters using the Abaqus evaluation tool [55] for a reduced polynomial (Eq 3). The orange curves represent limiting cases where λ = 3 and λ = 1e−6 as defined in Table 1.

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Boundary conditions and representation of experimental conditions

Contact was modeled between the lungs and the plate, as well as for lobar sliding, found recently to be an key player in lung deformation [66,67]. Contact was implemented using the general contact method with a penalty formulation for the normal behavior [55]. No friction is considered for the tangential behavior since smooth sliding of the lungs during this testing method has been previously confirmed [44]. As the model aimed to replicate the experimental inflation test in the tank, its orientation needed to match the physical positioning of the specimen on the platform (placed with the medial surface on the plate). A preliminary analysis was conducted to both rotate the lobes such that their placement in the tank was well represented, and to capture intricate details of the lobes pressing at the outward extremities of the specimens.

In the model, the airways were embedded in the parenchyma, similar to physiological conditions and are free to move [68,69]. The trachea was constrained to represent the rigid piping in the tank to which it was experimentally attached (Fig 4A), which was well supported by the absence of observed tracheal displacements. Increasing measured pressure values (Fig 4B), was applied directly to the parenchymal nodes near the ends of the airways (see Fig 4C) in a coupled transient stress-fluid analysis, employing a poroelastic formulation in a quasi-static manner [55]. A Python routine (Python Software Foundation, USA) was utilized to identify the closest parenchymal node for each node at the end of the branches. We chose to incorporate pressure directly on the nodes instead of modeling fluid flow through pipe elements as it was challenging to ensure proper connectivity between the fluid elements and the parenchyma [55,70], and to validate the pressure drop in the absence of literature (finding only that the pressure drop was minimal through the branches [80], which supported our alternative approach).

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Fig 4. Boundary conditions.

(A) Human lungs positioned medial face-down on the plate in the air-tight tank are inflated according to the experimentally recorded pressure evolution shown in (B). The pressure values are increased at each of the 220 parenchymal nodes (red) corresponding to the end of the airway branches (C), which then diffuse throughout the rest of the tissue. The trachea (green) is constrained, and the deformable airways (blue) are embedded into the solid elements of the lungs.

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IFEA calibration

Parameters and general IFEA process.

To demonstrate FE model proof of concept, the material model was calibrated to achieve two main global (PV) and local (DIC) defining goals: the resulting mechanics should be well represented by (i) the S-shaped PV curve with lower and upper inflection points, and (ii) strains must be non-uniformly distributed with varying inflation patterns across the lobes (Fig 1). The generic human lung geometry was informed by one experimentally tested cadaveric human lung. Considering the rarity of receiving a donated functioning healthy human lung which is unpunctured and capable of inflation, the specific lung used here to conduct IFEA was obtained from a 34-year-old female brain-dead donor (IRB approved exemption #HS 20–180, Donor Network West, San Ramon, California), which was rejected from transplant and slated for research purposes from the onset due to poor pulmonary function (Fig 1D, Donor #1).

The ventilation system can operate at various rates, but for this study, we concentrated on the physiological breathing rate of 15 breaths per minute as previously referenced [71,72], at an applied volume of 1090 mL, resulting in an actual lung volume of 934 mL and maximum pressure of 2.1 kPa The first step of the general IFEA procedure, defining the parameters in need of calibration, is illustrated in Fig 5.

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Fig 5. General IFEA optimization process used to model human lung mechanics.

Experimental pressure values during inflation serve as the input, where nine model parameters were calibrated to minimize the difference between output global lung volume and local strain experiments.

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For the parenchyma, the parameters μ, α and ν (Eq 1) were used to represent its behavior.

In this preliminary study, the assumption of incompressibility for the airways was made based on prior research findings [7375]. Therefore, the material parameter D in Eq 2 was set to 0 and the only parameter was C10.

For the pleura, coefficients of a reduced polynomial model were derived through fitting the biaxial stress-strain curves, as previously mentioned. These obtained parameters are considered nonspecific due to observing widely varying pleura behavior mechanical response (seen in Fig 3 and previously reported [59]). To account for this, we introduced an additional parameter λ which serves as a coefficient applied to each parameter influencing the mechanical response of the pleura in Eq 3, such that the new material parameter was defined as follows . This parameter λ enabled the adaptation of the pleural fit to specific lung characteristics while preserving the bilinear shape of the stress-strain curve. This approach maintains the bilinear aspect of the curve, as observed in instances where the pleura aids in restricting extension. We initially explored the direct use of the curve in the optimization process to incorporate eight parameters (instead of nine) and used the pleura’s material properties from the experimental data, but were met with challenges; beyond 40% strain, the pleura’s exponentially increasing stiffness made it inextensible. Moreover, preliminary biaxial tests revealed significant region-dependency [59], albeit not necessarily lobe dependent to justify varying the permeability.

Specified ranges for the nine parameters to be calibrated are listed in Table 1, and were defined through preliminary analyses, including a sensitivity analysis to evaluate their effects on the model (S3 Appendix), as well as insights from previous studies [30,76]. It was confirmed that values beyond these limits yielded unrealistic deformations or convergence difficulties.

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Table 1. Parameters used in the optimization process and their boundaries.

The parameters kUL,LL,UR,MR,LR refer to the permeabilities for the five lobes as illustrated in Fig 4A. μ, α and ν are the material properties defined in Eq 1. The airways are characterized by the stiffness C10 from Eq 2, and the coefficient λ drives the mechanical behavior of the pleura based on Eq 3.

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Global calibration: Lung volume

To assess the similarity between the experiments and the model, experimental metrics and data goal definitions are needed to evaluate model calibration results. Here, we utilized recorded pressures (Fig 4B) as an input for the model and tracked the actual lung volume directly measured by the system, which is distinct from the applied volume of the system [41] and serves as the sum of the elementary volumes within the model [55].

The initial volume was set to zero for both experimental and model inflations, and only the added lung volumes were assessed. To accurately capture the shape of the PV curve, 20 points, representing pressure/volume pairs during inflation, were considered over the 2 s inflation, which corresponded to the 15 breaths per minute inflation rate.

The geometry of the lungs may vary, as shown in Fig 1D with various example lung cadavers; therefore, achieving identical volumes could result in different strains depending on the lung size. Therefore, to ensure meaningful data comparison, the entire generic model’s mesh was scaled to match the initial volume of the experimental lung. We define the initial volume as the air volume of the experimental lungs before inflation (when deflated) as follows: where Vtotal is the total volume of the experimental lungs, measured using a submersion test [13]. Vtissue is the volume of the lung tissue, computed as follows: where mlung = 818 g is the weight of the donated lung and ρlung = 1.0 g/cm3 is the reported density of the deflated human lung tissue [77]. After the submersion test, we measured Vtotal = 2430 mL that led to , where represented the initial volume of air in the lungs.

As such, we define as the new initial volume of the model (the volume to match), and we scaled the mesh of the entire model so that with an initial porosity of assuming a fully saturated medium. Using this robust scaling method as directly informed by experiments, we compared the experiment and the model during inflation with the same initial volume of air.

Lobe strains and local calibration

The non-identical geometries of the donated human lung and generic commercial lung required meaningful metrics for comparisons. The average and standard deviation for major strains (nominal principal strains) of each lung lobe provided regional and variational assessment to analyze potential experimental and computational discrepancies throughout the inflation stage [78]. The average strain and standard deviation values were extracted for each of the five lobes at 30%, 60%, and 100% of maximum pressure, resulting in 30 points of comparison. Consistent definition of the same visible contours of the lobes for both the computational model and experimental validation posed a challenge, since experimentally, the cameras have a limited view of the lobes which may vary from one lung to another and are manually defined. However, the applied methods used to define these view limits were replicated for the computational model, specifically contouring the lobes with a top view, just as was performed in experimental definitions.

Objective function and optimization

To measure the similarity between the PV data and the strains, MATLAB’s lsqnonlin function (MathWorks Inc., USA) was utilized to minimize the objective function φ, and was defined as follows: (4) where the first component aimed to minimize the lung volume difference between the experimental volumes Vexp and the numerical volumes described by Vnum. The second component was used to match the average major strains, and the third component sought to match the variability via the standard deviation σ of the major strain. As these three components are not in the same order of magnitude, the numerator was divided by the standard deviation of all the different experimental values for the volumes (δV), for the average strain (), and for the strain deviations (δσ) in order to normalize the objective function [79].

The trust-region-reflective algorithm was employed with a forward difference scheme to compute the derivative of the objective function [80]. Given that the general problem may result in multiple local minima, the MultiStart option was utilized with three starting points to explore a global minimum [81]. The parameter ranges defined through preliminary analyses also aided in narrowing down the search space. The search for a local minimum was terminated based on convergence criteria; that is, if any of the following conditions were met:

  • Function tolerance: for iteration i, the objective function φ, and a set of parameters xi, if |φ(xi) − φ(xi+1)| < 1e−6 (1 + |φ(xi)|).
  • Maximum of function evaluation: if the number of function evaluation exceeds 100 × number of parameters = 900.
  • Maximum of iterations: if the number of iterations exceeds 400.
  • Optimality tolerance: if we consider the first-order optimality measure, the solver will stop if maxi |vi * gi| < 1e−6. gi is the ith component of the gradient. For a current point x, the expression of vi is defined such that: where bi represents the bound.
  • Step tolerance: at iteration i and for a set of parameters xi, if |xixi+1| < 5e−4.

Results

Material parameters calibration via experimental data

After a total computational time of 10 days utilizing 20 AMD EPYC CPUs clocked at 3.1 GHz and 150 GB of RAM with parallelization, the optimization process converged for the three local solutions, created by the MultiStart option of MATLAB, due to step tolerance, and yielded different solutions in a total of 534 function evaluations, with the material parameters presented in Table 2.

A visual representation of the errors for various local minima can be found in Fig 6. We define a relative error related to the global volumes computed as follows: (5) where Vnum and Vexp are respectively the model and the experimental volumes. The local strain errors for the average () and standard deviation (σ) are analogously defined. When considering all three metrics of error (global pressure-volume response, local average strains and local strain distributions as the standard deviation), local minima 1 performs best.

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Fig 6. Errors between the experimental data and those obtained following the optimization process for three different solutions representing local minima.

The relative error was computed using Eq 5 for the volumes, the average strains, and the strain standard deviation (σ strains). Overall, the local minimum 1 provided a better solution.

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Table 2. Initial starting points and converged calibrated parameters obtained from optimization.

The MultiStart option was utilized to define a set of feasible starting points and search for local minima for each point [81]. The algorithm successfully converged to solutions for three of the local solutions. While the starting points 2 and 3 were suggested by the solver, starting point 1 was determined through a trial-and-error approach involving multiple simulations and a sensitivity analysis (S3 Appendix).

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By converting the stiffness parameters thus obtained, and denoting and as the initial shear modulus of the local minimum number i, we found and . The second local minimum exhibited similar stiffness for the parenchyma such that , and the airway material was stiffer with a shear modulus of . The pleura material properties, driven by the parameter k, converged towards a low value for the local minima 1 and 3 with and compared to second local minima 2 . Finally, the third solution exhibited stiffer airways with . The first local solution converged toward a high permeability, especially for the middle right lobe. The second solution presented permeabilities with the same order of magnitude for all five lobes while the third converged towards higher permeabilities in an attempt to reach the target strain values.

We proceed to focus on the material properties obtained from local minimum 1, since the overall error for the global and local strain averages and standard deviations perform best (refer to Fig 6). Fig 7 demonstrates end-inflation results. The translucent model (Fig 7A) with visible airway and resulting airway displacements due to the pressure flowing inside the lungs are depicted (Fig 7B). It can be observed that the pore pressure is predominantly concentrated at the ends of the airways, especially noticeable in the middle right and upper left lobes (Fig 7C). The resulting complex major strain patterns are illustrated in Fig 7D, with surface strains focused on the middle right lobe, in close correspondence with the experimental results for this particular lobe which tends to exhibit particularly lower strains at the corner, constrained by the larger adjacent lobes.

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Fig 7. FE results after calibration.

Translucent schematic (A) showing the relative airway placement within lobes where significant displacements are noted primarily in the distal airways (B), while the trachea and the main bronchi remain stationary. Representation of pore pressure flow inside the lungs is shown in (C). Major strains for the five lobes are visible in (D), with an expanded view focusing on the middle right lobe, a region of interest that exhibits similar strain patterns to those observed in other human lungs with the same lobe configuration.

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Global calibration PV curve results

The PV curve obtained after optimization is depicted in Fig 8 (illustrated for local minima 1 as defined in Table 2). Using Eq 5, the averaged error obtained for local minima 1 stands at 15% showcasing the model’s proficiency in replicating the intricate shape of the PV curve. Notably the model is able to imitate the early and late inflection point characteristic of the physiological PV curve (Fig 1C).

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Fig 8. Comparison between the numerical model and the representative experimental PV curve during inflation, following calibration for local minimum 1.

Early and late inflection characteristic response of the physiological curve is observed.

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Local calibration of strains

The strains were calibrated by comparing the average major strains and the standard deviation of strains for each of the five lobes at 30%, 60% and 100% inflation. The results for local minima 1 are displayed in Fig 9.

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Fig 9. Post-calibration results of the model to subject-specific experiments.

Comparisons between experimental data and the model results at inflation snapshots of 30%, 60%, and 100% of maximum pressure stages, respectively. (A) The regional distribution of strains is quantitatively contrasted between experiment (speckle points) and computational model (nodes) with 1000–2000 data points for each lobe shown with the average major strains and standard deviation bars. (B) illustrates the strain patterns and distributions across the lobes, while (C) quantifies the magnitude of strain distributions across the fractional surfaces of the entire lung where the vertical dashed lines represent the averages.

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The FE model was able to generally reproduce the strain patterns and the distributions as defined by the standard deviation (Fig 9A), although it was unable to replicate the exact strain patterns at specific locations across the surface contours of the lung (Fig 9B). We observed similar higher strains for the upper left and middle right lobes, as well as an alternation of low and high strains within the same lobe, which are characteristics of human lung inflation. The quantity of strains and magnitudes, which are commonly populated at each inflation stage, are also well matched between the simulation and experiment (Fig 9C).

Discussion

In this study we develop an IFEA framework to inform a generic structural model of the human lung using multi-scale and continuous experimental data from pressures, volumes, and strains. The pipeline is informed and verified using a cadaveric human lung, integrating Abaqus and MATLAB to well-represent the non-linear pulmonary pressure-volume evolution and complex strain contours associated with human breathing. The model’s ability to predict strains will be particularly useful in guiding clinicians during mechanical ventilation. It allows them to adjust parameters such as pressure, volume, and flow to ensure optimal support for patients while minimizing the risk of overstressing or damaging lung tissue [48]. We compare our optimized material parameters with those available in the literature and several key choices implemented in this study are discussed below, along with limitations for establishing the proof of concept framework.

The optimization process ran to search for three different local minima and computed the best overall solution corresponding to local minimum 1, as defined by the minimal error for global volume and local strain average and standard deviation (Eq 5). The resulting shear moduli of the parenchyma (μparenchyma = 2.8 kPa) aligns closely with the experimental shear modulus of 3.1±0.8 kPa (converted from reported elastic modulus with a fully compressible Poisson’s ratio [76]).

Unlike the parenchyma, the optimal airway shear modulus (μairways = 0.2 kPa) is low compared to experimental biaxial tests from human airways, which report a range of 2.1–4.3 kPa, (converted elastic modulus of the tracheal adventitia, mucosa, submucosa and trachealis muscle with an incompressible Poisson’s ratio [82]). The discrepancy may potentially be explained by (i) the material used for the airways (Neo-Hookean) may be too simplistic in light of previous complex constitutive models proposed [73], and (ii) the anisotropy of the airways may not be negligible [30,60].

In preliminary analyses, we conducted several simulations with higher airway stiffness values (above 10 kPa), which replicated the PV curves in the intricate shape but failed to sufficiently capture the local strain behavior. We also trialed different optimization loops and parameter bounds, but the solver consistently converged towards soft airways to ensure the strain distributions was achieved.

For the pleura stiffness, the best solutions were obtained when μpleura was low compared to the shear modulus of 2.4 kPa (where k = 1 for the fitted pleura stress-strain curve). Indeed, when μpleura is too high, it prevents the lobe from expanding more than 40% across our simulations and optimization tests, even if the parenchymal tissue is soft and the permeabilities are high, as was the case for the third local minima. Experimentally, the limited literature reports an shear modulus ranging from 0.1–0.8 kPa (converted from incompressible Poisson’s and measured Young’s modulus [83]), two orders of magnitude stiffer than the model. One source of discrepancy may be that experimental findings observed the pleura to be highly region dependent in contrast to the uniform stiffness value reported here [59]. Furthermore, the stiff pleura interfaces with the ultra-soft parenchyma and thus, isolated experimental tests on the pleura may measure an increased shear modulus, which does not accurately reflect the multi-constituent combinatory mechanics represented by the model.

Additionally, the reported optimized permeability parameters lack comparisons from the literature and inhibit evaluating the model’s performance and the physical validity of these values. Future experimental investigations on pulmonary permeabilities and pore pressures (Fig 7C) would enable and improve model validation capabilities.

While the strain averages and standard deviations were well captured by the model at increasing inflation stages, the location-specific strain contours were not precisely replicated. The intricate strain patterns are a result of airway positioning within the bulk parenchyma and localized inflation, along with the inherent properties of lung tissue itself and the lobe shapes; as such, this study’s inclusion of airways and intricate anatomical features, such as fissures between lobes, enriched the model’s physiological accuracy. On the other hand, given the inherent differences between the experimental and model geometries, striving for identical, location specific strain patterns is not feasible. Rather, our aim was thus restricted to establishing proof of concept and mechanical trends characteristic of human lungs to enable the generic model to reproduce these behaviors.

The method employed in this study was deemed direct, utilizing MATLAB’s built-in solution with the lsqnonlin function. However, depending on the complexity of the lungs, characterized by discrepancies in strains and high volumes, this optimization process could extend over several days. For one simulation, the computational time ranged between 20 min to more than 6 hours depending on the parameters. To mitigate this computational burden and potentially yield improved solutions, exploring alternative algorithms or solvers merits consideration. Another alternative is the use of reduced order techniques to reduce the model size while preserving its accuracy [84,85].

We conducted a comprehensive analysis of the mesh used in our model to determine the optimal type and quantity of elements. Increasing the mesh size to reduce computational costs revealed issues with contact modeling, and penetrations became problematic. Conversely, reducing the mesh size to improve the resolution prohibitively increased the computational cost. We defined the number of elements such that no penetration greater than 1 μm was recorded and ensured the geometry of the lungs was uncompromised.

While previous studies sought to generate solely patient-specific models [8688], this study alternatively produces a generalizable breathing model to establish a numerical foundational tool that can improve our understanding of human lung function. Having established the proof of concept, this framework can now be further calibrated by multiple cadaveric human lungs, statistically tracking potential variabilities rooted in age, gender, pulmonary health state etc., for future in silico studies in order to gain unprecedented and clinically applicable insights regarding pulmonary physiology, and mirroring the impactful research trajectory of other organs in-silico studies [8992].

Limitations and future directions

As with all research, our study is subject to limitations primarily arising from computational cost restrictions or experimental logistics. For instance, strains used for validation are limited to the three dimensional surface atop the platform, trading off information regarding the internal structure of the lungs for beneficial continuous and directly linked global pressures and volumes and local tissue deformations [13]. This auxiliary data could support model improvements, however, may be deemed as a challenge considering it must integrate a scanner to obtain intraparenchymal measures or add cameras to track surface strains while interfacing with the dynamic PV ventilation system.

When calibrating the generic model, a challenge lied in defining appropriate metrics to ensure that the model captures the key characteristics of human lung inflation. For global behaviors, an acceptable metric within the literature is the matching of the changing lung volume and pressures [93,94]; however for strain, and in particular the surface strains unique to our experimental protocol, we defined both average and standard deviations as metrics for the magnitude and distributions of expected deformations for each lobe. Such a definition is limited since the metrics inherently rely on characteristics of the geometry of the lungs, which varies between individuals [95]. Reliable landmarks, other than easily decipherable lobes, means sectioning would be highly subjective (i.e. inferior lobe segments defined as medial basal, posterior basal, etc.). Defining appropriate metrics for capturing human lung breathing trends would benefit from objective segmenting methods to avoid capturing characteristics specific to individual patients’ geometric features.

Moreover, we do not currently account for anisotropy or local heterogeneity. Previous findings highlight the heterogeneous nature of the lung’s constituents [30,40,60]. In this study, we varied permeabilities between lobes to account for regional differences, but other parameters were not adjusted. Assigning different material parameters for each element to address local heterogeneity would have resulted in excessive computational costs and difficulties in finding appropriate solutions during the optimization process. Additionally, no studies have highlighted lobe-dependent variations in structural parameters compared to airflow-related parameters like permeabilities, which limits the justification for making these parameters lobe-dependent as well. While studies suggest that anisotropy may have a limited effect on strains [40], it may be more pertinent to incorporate material heterogeneity into our model as we previously mentioned. Moreover, incorporating anisotropy poses challenges, particularly in orientating elements within the lungs, although recent histological studies investigating fiber orientation could be used to inform our model [96,97].

Viscoelasticity, which could potentially aid in reaching the second inflection point in the PV curve as well as representing deflation, is not currently considered. Although incorporating viscoelasticity may increase the number of parameters and thus, the computational cost, utilizing differing hyperelastic material laws for lung components could mitigate this issue [98,99].

Regarding the parameters of this study, we used a specific method to calibrate the pleura’s stiffness by applying a factor λ to an average curve representing the experimental biaxial data. This approach has several limitations, as it does not account for the inherent heterogeneities of the pleura [59]. Future work could address this issue by conducting a more comprehensive analysis of the experiments and improving characterization by including more data points and recording the locations from multiple lungs to capture the stiffness gradient accurately.

Additionally, the permeabilities used in our model were considered constant, which does not fully reflect reality, as permeability is often linked to the shifting void ratio, especially for a complex organ like the lungs [100,101]. Further work is needed to develop an appropriate model for permeability while maintaining a reasonable quantity of newly introduced parameters in the optimization loop.

In this model, we modeled only 10 generations of airways. This represents a current limitation, as the human lung contains 23 generations [102]. The primary challenge lies in accurately capturing these geometric details from CT scans, which limits our ability to include additional branches [103].

Another crucial point in this study concerns the pressure application in our model. The pressure is applied at nodes near the ends of the airways, representing local expansion. However, these locations do not necessarily correspond to any specific physiological sites; the points do not represent alveoli or the exact ends of the branches, as the model only includes airways up to the 10th generation. While experimental evidence suggests that inflation involves regional popping [104], further work is needed to link the pressure points to physiological locations. In our study, we acknowledge the potential influence of gravity on the lung’s response, as suggested by previous research [35,105,106]. However, incorporating gravity into our model (although more realistic) would drastically extend the scope of this current study, which seeks to already introduce a multitude of novel factors. This current investigation establishes proof of concept and our future work will seek to incorporate gravitational effects.

Finally, the IFEA procedure contains several limitations that should be considered. The complexity of the model and the high computational cost constrain the full exploration of the parameter space. Moreover, the pipeline could be improved with additional experimental data to create a digital twin of a donor lung. However, the logistical challenges of obtaining such data (particularly MRI scans before lung excision) limit its application. We are actively working to adapt this approach for animal lungs, where more readily available data could facilitate improved personalized simulations. Lastly, while quick convergence during the IFEA procedure can be seen as an indicator of efficiency, it does not always guarantee a reliable model, and the initial point used in the optimization process affects convergence.

Conclusion

In this proof of concept study we have devised an IFEA pipeline uniquely informed by continuous and multi-scale experimental data to construct the first 3D structural model of the inflating breathing lung. We successfully calibrate and validate the constructed framework using data from a cadaveric human lung. The resulting model effectively reproduces the global PV behavior and complex local deformations associated with lung expansion. Moving forward, this new framework holds promise for multiple applications, including the development of statistically substantiated human lungs and for exploring lung function across different species and pathologies.

Supporting information

S1 Appendix. Convexity assessment of the reduced polynomial function representing the pleura.

https://doi.org/10.1371/journal.pcbi.1012680.s001

(DOCX)

S2 Appendix. Poroelastic formulation: Permeability and forchheimer’s law.

https://doi.org/10.1371/journal.pcbi.1012680.s002

(DOCX)

S3 Appendix. Sensitivity analysis of the human lung model.

https://doi.org/10.1371/journal.pcbi.1012680.s003

(DOCX)

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