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Fig 1.

Schematic showing one thermoelectric pair (vertical configuration) and equivalent electrical circuit.

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Fig 1 Expand

Fig 2.

Isometric view of the proposed design.

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Fig 2 Expand

Fig 3.

Temperature and Voltage distributions at ΔT = 20K: (a) Temperature, (b) Voltage.

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Fig 3 Expand

Fig 4.

Analytical Vs Simulation results: (a) Voltage, (b) Power.

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Fig 4 Expand

Table 1.

Performance comparison of three different module configurations.

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Table 1 Expand

Table 2.

Comparison between paper and acrylic.

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Table 2 Expand

Fig 5.

Fabrication procedure schematic of a single layer device.

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Fig 5 Expand

Fig 6.

Substrate preparation: (1) Silicon wafer, (2) Ultrasonic cleaner (LABSONIC LBS2-4,5), (3) Dicing saw (DAD322) and (4) Spin coater (WS-650-23B).

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Fig 7.

Illustrating the use of sticky paper from the backside.

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Fig 8.

Shadow Mask preparation: (1) CO2 laser cutting machine (VLS 3.5), (2–3) Acrylic masks, and (4–6) Paper masks.

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Fig 8 Expand

Fig 9.

Shadow Mask optimization study using different laser cutting combinations: (1) Paper mask using vector mode, (2) Paper mask using raster mode, (3) Acrylic mask using vector mode, and (4) Acrylic mask using raster).

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Fig 9 Expand

Fig 10.

Prepared shadow mask (paper).

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Fig 11.

Deposition and fabrication of the device (single-layer): (1) First mask fitted onto the substrate, (2) Metal 1 deposited circuit, (3) Second mask fitted, and (4) Second metal deposited and final device.

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Fig 11 Expand

Fig 12.

Experimental setup.

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Fig 12 Expand

Fig 13.

Temperature difference versus (a) Voltage and (b) Power.

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Fig 14.

Experimental vs Simulation: (a) Voltage, (b) Power.

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