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Table 1.

Chemical elements of TC21 alloy.

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Table 1 Expand

Table 2.

Physical properties of TC21 alloy.

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Table 2 Expand

Fig 1.

Schematic of straight-tooth milling experiment.

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Fig 1 Expand

Fig 2.

Experiment setup of the straight-tooth milling.

(a) Sample of TC21, (b) Straight-tooth milling tool.

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Fig 2 Expand

Table 3.

Straight-tooth milling conditions of TC21 alloy.

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Table 3 Expand

Fig 3.

Schematic of cutting process.

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Fig 3 Expand

Fig 4.

Cutting model for straight-tooth milling of TC21 alloy.

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Fig 4 Expand

Table 4.

Constants of Johnson–cook equation for TC21 alloy.

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Table 4 Expand

Table 5.

Fracture parameters of Johnson–cook for TC21 alloy.

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Fig 5.

Chip formation and stress distribution at different cutting times.

(a) 0.0006s, (b) 0.001s, (c) 0.016s, (d) 0.024s. (Spindle speed: 8000 r/min, and feed per tooth: 0.1 mm).

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Fig 5 Expand

Fig 6.

Temperature distribution at different cutting times.

(a) 0.0006 s, (b) 0.001 s, (c) 0.0016 s, (d) 0.0024 s. (Spindle speed: 8000 r/min, feed per tooth: 0.1 mm).

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Fig 6 Expand

Fig 7.

Chip shape of titanium alloy in strait-tooth milling.

(Spindle speed: 8000 r/min, and feed per tooth: 0.1 mm).

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Fig 7 Expand

Fig 8.

Milling forces curves of titanium alloy TC21.

(a) Milling force curve in simulation, (b) Milling force curve in experiment.

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Fig 9.

Comparison of milling forces.

(a) Milling force with the different feed per tooth (Tool diameter: 10 mm), (b) Milling force with the different tool diameters (Feed per tooth: 0.05mm).

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Fig 9 Expand