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Fig 1.

Specimen dimension.

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Fig 2.

Geometry and dimension of surface notches.

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Fig 3.

The model with surface roughness in ABAQUS.

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Fig 4.

Fixed mode of specimens.

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Fig 5.

Grinding of specimen.

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Fig 6.

Principle of FE calculation to determine stress concentration factor.

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Fig 7.

Fatigue test.

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Fig 8.

The relation curve between Kt and a/b in a single micro-notch.

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Fig 9.

The relation curve between Kt and b in a single micro-notch.

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Table 1.

The fitting error of single micro-notch empirical formula.

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Fig 10.

Relation between n and Kt.

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Fig 11.

Relation between a/b and Kt of multi-micro-notches.

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Fig 12.

Relation between d/(2a) and Kt of multi-micro-notch.

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Table 2.

The fitting error of empirical formula for multi-micro-notches.

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Fig 13.

Arbitrary surface profile and standard surface roughness parameters.

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Table 3.

Roughness values of each specimen.

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Fig 14.

Picture of specimen surface topography.

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Fig 15.

Surface morphology of specimens after grinding.

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Table 4.

Maximum dent depth value Rz of specimens observed by microscope.

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Table 5.

Empirical formula fitting error for Kt.

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Table 6.

Estimated performance parameter values (MPa).

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Table 7.

Comparison of fatigue life for prediction and experiment.

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