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Fig 1.

Structures of the pneumatic–disc–brake and the EMB.

(a) Structure of the pneumatic–disc–brake; (b) Structure of the improved EMB.

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Fig 1 Expand

Fig 2.

Caliper model.

(a) The caliper characteristics provided by the manufacturer; (b) The fitted caliper model after unit conversion.

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Fig 2 Expand

Fig 3.

EMB system model.

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Fig 3 Expand

Fig 4.

Overall architecture of the control prototype.

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Fig 4 Expand

Fig 5.

The relationships between the Fxb and the Fy with the λ.

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Fig 5 Expand

Fig 6.

Wheel braking pressure control prototype.

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Fig 6 Expand

Table 1.

Parameters of the EMB system model.

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Table 1 Expand

Fig 7.

Back EMF waveform of motor.

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Fig 7 Expand

Table 2.

The relevant parameters of the vehicle.

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Table 2 Expand

Table 3.

The preliminary parameters of the control prototype.

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Table 3 Expand

Table 4.

The braking efficiency and stability requirements of the M3 vehicles.

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Table 4 Expand

Fig 8.

Parameters coupling relations.

The coupling relations in Fig 8 include the electromagnetic relations, the force relations, the motion relations and the control prototype. Where, the green labeled parameters are the potential decision variables, the gray parameters are the EMB attributes, the purple parameters are the intermediate variables during calculation, and the rest are the input, the output and the feedback of the model.

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Fig 8 Expand

Table 5.

Parameters and levels.

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Table 5 Expand

Table 6.

Results of the range analyses.

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Table 6 Expand

Table 7.

Parameters sensitivity sorting.

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Table 7 Expand

Table 8.

Value bounds of the decision variables.

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Table 8 Expand

Fig 9.

Relationship among chromosomes, individuals and population.

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Fig 9 Expand

Fig 10.

The flow chart of NSGA–II.

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Fig 10 Expand

Fig 11.

Co–simulation platform for the EMB parameters optimization.

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Fig 11 Expand

Fig 12.

Optimal results.

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Fig 12 Expand

Fig 13.

Individuals under the different MFDD intervals.

(a) MFDD < 0.880 g; (b) 0.880 g ≤ MFDD < 0.885 g; (c) 0.885 g ≤ MFDD < 0.890 g; (d) 0.890 g ≤ MFDD < 0.895 g; (e) 0.895 g ≤ MFDD < 0.900 g; (f) MFDD ≥ 0.900 g.

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Fig 13 Expand

Fig 14.

Selected individuals.

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Fig 14 Expand

Table 9.

Selected individuals.

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Table 9 Expand

Table 10.

Comparison of the decision variables.

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Table 10 Expand

Fig 15.

Response curves of the EMB.

(a) Braking pressure; (b) Braking torque; (c) Motor speed; (d) Motor torque.

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Fig 15 Expand

Fig 16.

Comparison of ABS control.

(a) Vehicle and equivalent wheel velocity; (b) Wheel slip ratios.

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Fig 16 Expand

Fig 17.

Longitudinal distance–time.

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Fig 17 Expand

Fig 18.

Deceleration–time.

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Fig 18 Expand

Fig 19.

LD with time and longitudinal distance.

(a) LD–Time; (b) LD–Longitudinal distance.

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Fig 19 Expand

Table 11.

Comparison of the indicators.

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Table 11 Expand