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Fig 1.

Schematic illustration of the dogboning ratio during stent deployment.

A: Crimped stent inside an artery. B: Stent expansion with pronounced dogboning ratio. C: Overstretching of the artery due to the dogboning ratio. D: Final cylindrical expanded stent configuration inside slightly overstretched artery. E: Exemplary detailed illustration of the determination of dogboning ratio.

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Fig 1 Expand

Fig 2.

Model set-up of the balloon folding process.

A: Isometric illustration of the initial balloon inside the folding jaws with the representation of the balloon mesh. B: Isometric illustration of the folded balloon inside the pleating jaws and the resulting balloon mesh after folding.

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Fig 2 Expand

Table 1.

Material parameters used for modeling the constitutive material behavior of the balloon (Grilamid L25).

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Table 1 Expand

Fig 3.

Schematic illustration of the boundary condition during the balloon folding simlation.

A: Schematic illustration of the initial balloon and catheter inside the three folding jaws with the pivot point/RP of the jaws (indicated by “x”) which are connected to the jaws by a rigid body constraint (blue dashed line). B: Application of the rotation boundary condition urot at the pivot point/RP of the folding jaws, which causes the jaws to rotate by the angle α and thus creates the three balloon folds. The initial position of the folding jaws is indicated with a dotted line. C: Schematic illustration of the folded balloon and catheter inside the ten pleating jaws with the pivot point/RP of the jaws (indicated by “x”) which are connected to the jaws by a rigid body constraint (blue dashed line). D: Application of the rotation boundary condition urot at the pivot point/RP of the pleating jaws, which causes the jaws to rotate by the angle α and thus wraps the three balloon folds around the catheter. The initial position of the pleating jaws is drawn with a dotted line.

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Fig 3 Expand

Fig 4.

Model set-up of and schematic illustration of the boundary condition during the stent crimping simulation.

A: Stent placed over the balloon-catheter system. B: Folded balloon, catheter and stent inside the twelve crimping jaws with the pivot point/RP of the jaws (indicated by “x”) and the connection of the jaws to the pivot points/RP via a rigid body constraint (blue dashed line). C: Application of the rotation boundary condition urot at the pivot points/RP of the crimping jaws, which causes the jaws to rotate by the angle α and thus creates the three balloon folds.

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Fig 4 Expand

Table 2.

Material parameters used for modeling the constitutive material behavior of the stent (stainless steel 316L).

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Table 2 Expand

Fig 5.

Successive simulation results of the balloon folding process.

A: Balloon cross section of the initial cylindrical balloon. B: Cross section after the folding process. C: Cross section after the vacuum generation and retraction of the folding jaws. D: Cross section after the pleating process. E: Cross section of the final folded balloon configuration after retraction of the pleating jaws.

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Fig 5 Expand

Fig 6.

Validation of the balloon folding simulation.

A: Superimposition of a section of the predicted folded balloon (yellow) with CT Data (blue). B: Superimposition of a section of the predicted folded balloon (black) with a section of an embedded balloon.

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Fig 6 Expand

Table 3.

Validation of the predicted stent dimensions after crimping with experimental measurements.

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Table 3 Expand

Fig 7.

Successive simulation results of the stent crimiping process.

A: Initial balloon-stent configuration before crimping. B: Maximum compressed stent configuration after rotating the crimp jaws (not visualized) around their pivot point and thereby reducing the diameter of the crimp iris. C: Holding phase. D: Final crimped stent-balloon configuration after retraction of the crimping jaws and stent recoil.

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Fig 7 Expand

Fig 8.

Validation of the crimping simulation.

A: Comparison of the numerical results of stent crimping (grey) with CT data of a crimped stent (blue). B: Superimposition of the numerical results of stent crimping (black) with the section of an embedded stent.

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Fig 8 Expand

Fig 9.

Comparison of the predicted stent expansion behavior (left) with high-speed recordings (right).

A: Detailed stent life-cycle simulation of stent V1. B: Detailed stent life-cycle simulation of stent V2. C: Detailed stent life-cycle simulation of stent V1 with an assymmetric positioning of the stent on the balloon catheter D: Displacement-controlled expansion of stent V1. For reasons of conformity with Fig 10, the given time labels were related to the entire simulation of the stent life-cycle. Therefore, stent expansion starts at a step time t of 4 s.

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Fig 9 Expand

Fig 10.

Numerically determined diameter course within the simulation of the entire stent life-cycle.

A: Detailed stent life-cycle simulation of stent V1. B: Detailed stent life-cycle simulation of stent V2. C: Detailed stent life-cycle simulation of an asymmetrical positioned stent V1. D: Displacement-controlled expansion of stent V1. Within the evaluation of the results from the detailed simulation approach (A, B, C), a distinction was also made between the diameter progression of the stent ends (red) and the central part of the stent.

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Fig 10 Expand

Table 4.

Validation of the predicted stent dimensions after stent expansion with experimental measurements (mean value and standard deviation(SD)).

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Table 4 Expand

Fig 11.

Determination of the dogboning ratio for stent within the stent life-cycle simulation.

A: Stent V1 with a typical pronounced dogboning ratio, B: Stent V2 with a rather untypical dogboning ratio due to the heterogenous stent design.

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Fig 11 Expand

Fig 12.

Comparison of stress distribution in the maximum expanded state.

A: Overview of the stress distribution and localization of the following close-up representations. B: Stress distribution obtained from the detailed stent life-cycle simulation of stent V1. C: Stress distribution obtained from the displacement controlled expansion simulation of stent V1. D: Stress distribution obtained from the detailed stent life-cycle simulation of stent V2.

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Fig 12 Expand

Fig 13.

Qualitative validation of stent deformation with scanning electron microscope images of an expanded V1 stent.

A: Scanning electron microscope images and B: Plastic equivalent strain distribution resulting from the detailed simulation of stent V1.

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Fig 13 Expand