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Table 1.

Workpiece properties and cutting conditions.

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Fig 1.

15 samples machined by SPDT at different feed rates.

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Fig 2.

Measurement image of the diamond tool tip radius an Olympus BX60 microscope.

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Fig 3.

Reflectance measuring device.

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Fig 4.

Results of normalized reflectance of 15 samples machined by single point diamond turning.

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Fig 5.

Chips measured by the Hitachi electron microscope TM3000, (a) feed rate is 7 mm/min, (b) feed rate is 3 mm/min.

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Fig 6.

SEM images and EDX results of surfaces when the feed rates are 1 mm/min (a) and 7 mm/min (b), separately.

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Fig 7.

SEM images of surfaces when the feed rates are 1 mm/min (a) and 7 mm/min (b), respectively.

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Fig 8.

(a) Si phase is removed when feed rate occurs under optimal conditions (b) Si phase is embedded into surface when the feed rate is too low.

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