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Table 1.

Structural specification of samples designed by Solidworks.

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Table 2.

Fabrication condition of samples.

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Figure 1.

Different printing orientation of samples.

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Figure 2.

Different printed samples with different pore size (a), μCT images of samples with 0.4 and 0.6 mm pore size after depowdering (b).

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Table 3.

Different orientation and layer thickness of sample printing.

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Figure 3.

XRD pattern of ZP150 powder, Calcium Sulfate semihydrate.

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Figure 4.

Cumulative Particle size distribution of ZP150, Calcium Sulfate Semihydrate.

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Figure 5.

Printed scaffolds with different layer thickness (a), printed samples in different orientation (b), μCT results: lateral view of 90° (c) and 180° (d), and a middle cross sectional view including: layer of powders (e), pores and struts (f), 3D printed specimen (g), scaffold designed using SolidWorks (h).

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Table 4.

Comparision of samples' specification between CAD design and μCT results.

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Figure 6.

Porosity reduction in 3DP samples compared to CAD design.

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Figure 7.

Changes in pore volume of samples during printing.

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Figure 8.

SEM image of particles.

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Figure 9.

SEM image of one pore in 3D printed sample.

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Figure 10.

SEM image of pores and struts on peripheral wall of samples printed in X direction.

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Table 5.

Surface Area of both designed and 3DP Samples.

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Figure 11.

Average diameter of 3D printed samples with standard error.

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Table 6.

The average diameter of 8 samples for each group of layer thickness and printing orientation including the ANOVA results.

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Figure 12.

Average height of 3D printed samples with standard error.

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Table 7.

The average height of 8 samples for each group of layer thickness and printing orientation including the ANOVA results.

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Figure 13.

Compressive Stress-Strain Curve for different layer thickness in X (a), Y (b) and Z (c) direction printing.

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Figure 14.

Comparison of compressive strength (a), Young's modulus (b) and toughness (c) in samples printed with different layer thickness in various orientation.

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